English Portuguese Spanish

MPC Management with SIGMA CMMS

From the perspective of MPC (Maintenance Planning and Control) management, SIGMA CMMS modules aim to structure an integrated system that organizes, executes, monitors, and continuously improves maintenance activities.

Planning

In the planning stage, the system allows for the registration of assets, structuring of technical sheets, definition of preventive and predictive plans, prioritization of interventions, and cost control, creating a solid foundation of information and strategy.

Execution

In the execution phase, digital resources, mobile applications, electronic work orders, IoT integration, and evidence recording ensure that activities are carried out with traceability, standardization, and operational agility.

Verification

During verification, SIGMA provides automatic indicators, real-time dashboards, audits, and compliance controls that allow for the evaluation of performance, reliability, and resource utilization.

Action and Improvement

Finally, in the action stage, the system uses artificial intelligence, automation, and communication tools to implement improvements, correct recurring failures, and optimize processes.

In this way, SIGMA transforms MPC into a data-driven continuous process, capable of increasing asset availability, reducing costs, and raising the maturity level of maintenance management.

Click to listen

SIGMA Management Features

SIGMA CMMS integrates a wide range of advanced technologies to optimize MPC processes. Discover the main tools that boost maintenance management in your company.

Native PDCA

Native PDCA

Incorporates the PDCA cycle directly into maintenance routines, ensuring that every work order goes through planning, execution, verification, and corrective action continuously.

Audit Score

Audit Score

Automatically evaluates the quality and compliance of maintenance processes based on integrated audit metrics, ensuring conformity with technical standards.

Business Intelligence (BI)

Business Intelligence (BI)

Strategic panels and interactive dashboards that consolidate operational data in real time for precise managerial analysis and quick decisions.

Evidence Log

Evidence Log

Allows attaching photos, videos, and audios directly to work orders, ensuring technical proof and full traceability of executed tasks.

Follow-up

Follow-up

Intelligent tracking of pending tasks and requests, featuring automatic alerts to prevent delays and guarantee a smooth MPC workflow.

Artificial Intelligence (AI)

Artificial Intelligence (AI)

Applies artificial intelligence to optimize scheduling, predict asset breakdowns, and perform advanced predictive analysis of recurring failures.

Internet of Things (IoT)

Internet of Things (IoT)

Connects the software directly to vibration, temperature, and digital hour-meter sensors, capturing real-time data without human intervention.

Mobility

Mobility

Native apps for smartphones and tablets that enable field technicians to receive and close work orders, register digital signatures, and work offline.

Notifications

Notifications

Instant alerts via email, SMS, or mobile push notifications for critical failures, machine downtime, or new urgent service requests.

Work Order (WO)

Work Order (WO)

Structured digital workflow for work order control, making it easy to track schedules, labor costs, and materials used.

Resource Optimization

Resource Optimization

Algorithms that analyze technician availability and parts inventory to schedule interventions at the most opportune moment, reducing operating costs.

Autopilot

Autopilot

Automatic generation of preventive and predictive work orders scheduled based on asset usage or specific sensor triggers.

Dynamic Displays

Dynamic Displays

A centralized interface displaying the status of all assets, teams, and vital indicators of the industrial plant in a single intuitive screen.

SIGMA PDCA Cycle

Click the buttons below to explore SIGMA's features, with the 65 maintenance management modules.

P - Plan
D - Do
C - Check
A - Act
1. Table AdjustmentsConfiguration of parameters and registries that structure the system operation.
2. MPC Virtual LibraryRepository of manuals, videos and technical documents for team support.
3. Technical Sheet DigitizerConversion of physical sheets into structured digital records.
4. IA Technical Sheet GeneratorAutomatic creation of technical registries using artificial intelligence.
5. QR-CodeFast identification of assets through smartphone or tablet reading.
6. RFIDAutomatic traceability of equipment and components via radio frequency.
7. Excel IntegrationData import and export to facilitate analysis and information migration.
8. SIGMA Integra IntegratorDirect connection between spreadsheets and system database.
9. Google Calendar IntegrationSynchronization of activities and schedules with digital agendas.
10. Annual Maintenance CalendarVisualization and organization of all planned maintenance in the year.
11. Preventive MaintenancePlanning of periodic interventions based on time or operation cycle.
12. Predictive MaintenanceScheduling of maintenance based on asset condition analysis.
13. PMOCManagement of the Maintenance, Operation and Control Plan for air conditioning systems.
14. Data AnalysisStatistical studies of failures and maintenance history for decision making.
15. GUT (prioritization)Prioritization method based on Gravity, Urgency and Trend.
16. Requests ModuleCentral registry of maintenance requests made by users.
17. SS ModuleStructured portal for opening and monitoring service requests.
18. Part RequestMaterial requisition linked directly to maintenance activities.
19. Maintenance Cost ManagementFinancial control of operational maintenance expenses.
20. SIGMA FLOWAutomation of process flows and operational routines within the system.
21. Alerts ModuleConsolidation of critical notifications and important maintenance events.
22. BI PlatformStrategic dashboards that transform operational data into management intelligence.
Click to listen
23. OS ModuleComplete management of work orders from opening to closing.
24. Android AppMobile application for field execution and registry of activities.
25. Apps in FlutterMulti-platform applications with high performance and modern interface.
26. SIGMA PDC / SaaSCloud version of the system, accessible from anywhere.
27. E-mail ApplicationAutomatic sending of work orders and reports via electronic mail.
28. Digital SignaturesElectronic validation of execution and completion of services.
29. Image CapturePhotographic or video registry of maintenance interventions.
30. Lidercab AppQuick tool for notes, checklists and operational control.
31. Calibration ModuleManagement of gauge and metrological control of instruments.
32. Web Hour MeterAutomatic monitoring of machine operation hours via internet.
33. IoT PlatformCommunication infrastructure for integration with industrial sensors.
34. IoT ModuleReceipt and processing of data collected by smart devices.
35. Online MonitoringReal-time monitoring of critical equipment status.
36. Mini SupervisorySimplified interface for visualization of alarms and operational states.
37. Operational AutopilotAutomation of work order generation based on events or data.
38. Voice OS (Alexa)Interaction with the system through voice commands.
39. Maps and Routes GeneratorLogistic planning of maintenance team displacement.
40. Indoor LocatorTracking of technicians inside buildings or industrial plants.
41. Sound AlertNotification by voice or audio for critical events or urgent services.
Click to listen
42. KPIs (MTBF, MTTR, OEE)Automatic indicators for reliability and performance analysis.
43. Real-Time DashboardsOperational panels for instant tracking of activities.
44. Error CheckAutomatic audit of data inconsistencies in the system.
45. Database CheckMonitoring of database integrity and performance.
46. Network Speed CheckDiagnosis of system connectivity quality.
47. Maintainability CheckEvaluation of asset maintenance ease.
48. General Checking ModuleProcess and maintenance routine audit tool.
49. Follow-upAutomatic monitoring and collection of pending tasks.
50. NotifyNotification system about failures, delays or important events.
51. Material MovementControl of consumption and movement of parts in stock.
52. NR13 AppCompliance control for boilers and pressure vessels.
53. Facial RecognitionBiometric authentication for security and activity registry.
54. Panic ButtonSafety resource for technicians in risky situations.
Click to listen
55. ChatGPT (IA)Virtual assistant for technical support and information query.
56. MPC AIPredictive analysis and automatic identification of failure patterns.
57. SIGMA MPC RobotAutomated execution of corrective actions and maintenance process improvements.
58. Approve SSDigital flow for approval and validation of service requests.
59. Work ScheduleShift planning and maintenance team availability.
60. EWO ModuleQuick management of emergency maintenance.
61. Inventory ControlManagement of inventory and automatic part replacement.
62. Automatic ReminderProgrammed notifications to avoid activity forgetting.
63. SMSSending of alerts and announcements via text messages.
64. WhatsApp IntegratedDirect communication between system and users through the app.
65. NR15 AppCompliance control related to unhealthiness in the work environment.
Click to listen