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SIGMA 4.0 ENTERPRISE

* Creation:

The SIGMA – Maintenance Management System was launched on the national market on May 1st, 1987, by technicians and engineers specialized in industrial maintenance and was initially used in the III Petrochemical Pole, in Triunfo – RS.

* Objectives:

The SIGMA – Maintenance Management System aims to meet the requirements and needs of maintenance management, offering applications and internal resources that provide planning, programming, and control of maintenance through a maintenance planner that focuses on the strategic management of your company, based on the extraction of graphs and reports for immediate decision-making.

* Internal structure:

The SIGMA – Maintenance Management System has resources for its use through the WEB, in modern PHP language and .NET Core for opening and monitoring Solicitation and Service Orders. Its module focused on local network operation was developed in modern and scalable technology. It uses databases such as ORACLE, SQL Server and/or Firebird (free version), combined with powerful SQL resources, layered architecture. It works over the network, in a multi-company and multi-user way, and has no limitation on the number of simultaneous users or workstations.

SIGMA Licenses:

SIGMA PDCA has two categories of license, which are:

  • Commercial License
  • Academic License

For more information about SIGMA licensing, contact our sales team.

* SIGMA in Universities and Technical Schools:

REDE INDUSTRIAL encourages the use of SIGMA in the classroom, in universities and technical schools, so that the educational institution can show its students, in practice, how the use of management systems in companies works. This concept is totally innovative and aims to provide new professionals entering the job market with prior knowledge of how a management system works, which will certainly positively influence their chances of obtaining good positions in the market.

SIGMA PRESENTATION

With more than 24 years on the market, SIGMA – Maintenance Management System, is a system developed to meet all segments that aim to plan and control maintenance, whether they are industries, technical assistance, building structures, hotels, hospitals, etc.

We understand that choosing maintenance management software for a company in any segment or branch is not a simple matter. And, for an assertive choice, it is necessary that some analyses, questions and questionings be made and answered satisfactorily, such as:

  • Does the software meet the specific needs of my company?
  • What is the cost-benefit of the solution?
  • Is the system scalable for company growth?
  • What technical support is available?
  • Does the system integrate with other systems?

SIGMA – Maintenance Management System is a registered trademark issued by INPI – National Institute of Industrial Property, as well as has a property certificate for all source codes issued by the same federal agency. All Rights Reserved according to the Copyright Law.

Advantages and disadvantages of the Firebird DBMS:

Advantages:

  • Free and open source
  • High performance
  • Support for ACID transactions
  • Multiplatform
  • Easy installation and configuration

Disadvantages:

  • Not indicated for use by hundreds of users;
  • Limitations in some advanced features

Advantages and disadvantages of SQL Server 2019/2022 and Oracle 19c/21c DBMS:

Advantages:

  • High performance and scalability
  • Support for thousands of simultaneous users
  • Advanced security features
  • Robust administration tools
  • Specialized technical support

Some frequently asked questions by those responsible for the implementation and maintenance of the SIGMA – Maintenance Management System.

SIGMA CMMS - Strategic Platform for Intelligent Maintenance Management

SIGMA CMMS is an advanced platform for maintenance management, industrial assets, operational reliability, and maintenance engineering, developed for companies seeking to transform maintenance into a strategic, intelligent, and data-driven process.

Developed since 1987 and continuously evolved within the concepts of PCM - Maintenance Planning and Control, SIGMA integrates automation technologies, Business Intelligence, online monitoring, industrial IoT, operational traceability, mobility, and artificial intelligence applied to maintenance.

The platform was conceived based on the PDCA - Plan, Do, Check, Act methodology, incorporating within the software itself the concepts of continuous improvement, reliability, operational standardization, and intelligent asset management.

PDCA Applied to SIGMA CMMS

The great differential of SIGMA CMMS is the native incorporation of the PDCA cycle within the system's operational architecture.

Unlike conventional maintenance systems, SIGMA organizes all maintenance routines within a continuous flow of planning, execution, verification, and operational improvement.

PLAN - Strategic Planning

  • Operational table adjustments
  • Virtual PCM library
  • Technical data sheet digitizer
  • QR Code and RFID
  • Annual maintenance calendar
  • Preventive and predictive planning
  • PMOC and sanitary management
  • Maintenance cost management
  • SIGMA FLOW and process integration
  • Integrated BI platform

DO - Operational Execution

  • Complete Service Order module
  • Android and Flutter app
  • Digital signatures
  • Integrated IoT platform
  • Online machine monitoring
  • Web hour meter
  • Mini industrial supervisory
  • Voice OS and technical routes
  • Digital intervention record
  • Team control and field execution

CHECK - Monitoring and Control

  • Maintenance KPIs
  • MTBF and MTTR
  • Real-time OEE
  • Operational dashboards
  • Automatic data check
  • Material movement
  • Maintenance auditing
  • Inconsistency control
  • Operational tracking
  • Continuous asset monitoring

ACT - Correction and Continuous Improvement

  • Integration with artificial intelligence
  • SIGMA PCM Robot
  • Treatment automation
  • SS and EWO approval
  • Intelligent inventory control
  • Automatic work schedules
  • Automatic alerts
  • WhatsApp notifications
  • Corrective action automation
  • Continuous maintenance improvement

Advanced Applications of SIGMA CMMS

SIGMA CMMS has broad application in industrial, hospital, logistic, sanitary, building, and critical infrastructure environments, being used in operations that require a high level of traceability, operational reliability, and technical control.

Industrial Asset Management

The system allows completely structuring industrial assets, organizing them into hierarchical trees, production lines, cost centers, equipment families, and operational criticality.

  • Complete technical machine registration
  • Structuring by departments and production cells
  • Complete intervention history
  • Traceability by equipment and batch
  • Lifespan and criticality control
  • Industrial utilities management

Preventive and Predictive Maintenance

SIGMA allows automating the entire routine of preventive maintenance, drastically reducing unexpected failures and increasing operational availability.

  • Automated preventive plans
  • Annual maintenance scheduling
  • 52-week map
  • Intelligent digital checklists
  • Programmed lubrication
  • Calibration control
  • Integration with IoT sensors
  • Vibration and temperature monitoring
  • Hour meters integrated into maintenance
  • Operational condition monitoring

Service Order Management

The SIGMA OS module is a complete operational management platform, allowing integral control of maintenance interventions.

  • Automatic OS opening
  • Service Requests (SS)
  • Digital approval flow
  • Real-time hour logging
  • Machine stop control
  • Photographic intervention record
  • Used materials control
  • Digital signature
  • Emergency OS (EWO)
  • Internal SLA control

Online Monitoring and Industrial IoT

SIGMA integrates directly with sensors, PLCs, and IoT devices, allowing online monitoring of industrial operation in real time.

  • Web hour meter
  • Online machine monitoring
  • Real-time operational status
  • Intelligent alarms
  • Simplified supervisory
  • Automatic availability indicators
  • Telemetry integration
  • Automatic industrial data collection
  • Production monitoring
  • Industry 4.0 integration

SIGMA Applications in Sanitary and Hospital Environments

SIGMA CMMS has specific applications for sanitary, hospital, and industrial environments regulated by technical standards and audits.

The platform allows complete traceability of interventions, compliance management, and technical control of critical equipment.

  • Autoclave and sterilizer management
  • Clean HVAC control
  • Complete PMOC
  • Filter and compressed air control
  • Maintenance traceability by batch
  • Digital sanitary checklists
  • Calibration control
  • IQ/OQ/PQ validation
  • Non-conformity management
  • Record for ANVISA and ISO audits

The system becomes a true platform for operational quality assurance, regulatory compliance, and critical industrial traceability.

Intelligent Inventory and Material Control

SIGMA integrates maintenance and warehouse into a single platform, allowing tracking of parts, materials, and operational consumption in real time.

  • Minimum inventory control
  • Automatic ABC curve
  • Traceability of critical parts
  • Automatic write-off via OS
  • Validity control
  • Warranty management
  • Automated inventory
  • Supplier control
  • Purchase requests
  • Cost control per asset

Business Intelligence and Artificial Intelligence

SIGMA CMMS incorporates advanced Business Intelligence, automation, and Artificial Intelligence technologies applied to PCM.

The platform has integration with:

  • Real-time BI dashboards
  • WhatsApp API
  • Google Calendar API
  • Gmail API
  • ChatGPT API
  • Google Cloud
  • Microsoft Azure
  • Node-RED
  • IoT Telemetry
  • Intelligent data monitoring

SIGMA algorithms allow criticality analysis, alert automation, identification of recurring failures, automatic indicator generation, and support for strategic decision making.

Strategic Results Obtained with SIGMA CMMS

The application of SIGMA CMMS generates direct impacts on operational efficiency, productivity, and maintenance maturity.

Operational Efficiency

  • Reduction of emergency correctives
  • Increase in operational availability
  • Greater asset reliability
  • Rework reduction
  • Backlog reduction

Managerial Control

  • Greater operational predictability
  • Real-time indicators
  • Total team control
  • Complete traceability
  • Continuous operational auditing

Cost Reduction

  • Reduction of productive losses
  • Reduction of excessive consumption
  • Reduction of idle inventory
  • Reduction of recurring failures
  • Longer equipment lifespan

Digital Transformation

  • Industry 4.0 integration
  • Maintenance digitization
  • Elimination of manual controls
  • Process automation
  • Intelligent data-driven management

SIGMA CMMS - Operational Intelligence for Modern Maintenance

SIGMA CMMS goes beyond the limits of conventional maintenance software.

It is a strategic operational management platform, capable of integrating maintenance, engineering, production, warehouse, reliability, compliance, and industrial intelligence within a single technological ecosystem.

Combining automation, online monitoring, artificial intelligence, BI, and PDCA methodology, SIGMA transforms maintenance into an intelligent, predictable, traceable, and highly efficient process.

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